Monthly Archives: October 2024

Case Study, The Orchards School – Manchester

Earlier this year, Twinfix was approached to help The Orchards School in Stretford to enhance its outdoor learning environment. Catering to children with a variety of learning difficulties, the school sought a custom lean-to canopy that would support its mission of creating an inclusive and stimulating educational setting. The project involved designing, manufacturing, and installing a bespoke canopy to provide a safe and sheltered outdoor space for a range of activities, helping to meet the diverse needs of the students.

The canopy was designed to span 25 metres in length, with a 4.9 metre projection, offering substantial coverage for outdoor learning and play. Crafted from high-quality aluminium and finished in RAL 7016 (anthracite grey), the frame provided both durability and a sleek, modern appearance. To ensure safety while maximising natural light, the canopy incorporated Twinfix’s Multi-Link-Panel Non-Fragile roofing system glazed with 16mm Opal polycarbonate, this system is designated as ‘non-fragile in accordance to the HSE’s drop test for fragility ACR[M]001:2019.

Safety was a primary concern for The Orchards School, especially given the unique requirements of a Special Educational Needs (SEN) setting. The canopy’s non-fragile roof system significantly reduces risks associated with climbing, a particularly important factor in school environments. The frame’s anti-climb paint adds an additional layer of deterrence, ensuring students are protected from potential hazards. Furthermore, the inclusion of post protectors enhances safety by shielding students from accidental impacts during play, while the integrated guttering system effectively channels rainwater away, keeping the play areas dry and clean even in wet weather.

The benefits of the new canopy extend beyond physical safety; the space serves as a vital area for students’ development. The structure not only provides shelter but also transforms the outdoor space into a dynamic learning environment. By encouraging physical movement and offering a range of sensory experiences, the canopy supports the development of motor skills and overall health. The opportunity to engage with nature and outdoor elements such as natural light, fresh air, and varied textures and sounds enriches the learning experience, especially for students with learning difficulties.

The canopy creates a communal area where students can interact with peers in a less structured setting, fostering social skills and promoting friendships that contribute to a supportive school community. This outdoor space also facilitates experiential learning, allowing teachers to conduct lessons in a stimulating environment. For SEN students who often thrive in hands-on learning situations, the canopy offers a valuable addition to the school’s educational resources.

This project highlights how thoughtful architectural solutions can make a profound difference in educational environments. By delivering a safe, robust, and visually appealing outdoor space, Twinfix not only enhances the school’s infrastructure but also supports the holistic development of students with learning difficulties.

Twinfix Delivers Bespoke Solar Canopies for Sustainable Army Accommodation at Imjin Barracks

Twinfix was commissioned to design, manufacture, and install two bespoke canopy structures at Imjin Barracks in Gloucester, a key military site housing the Headquarters of the Allied Rapid Reaction Corps (ARRC). As part of a larger initiative to provide modern, sustainable accommodation for Army personnel, Twinfix’s expertise was called upon to create durable and functional canopy solutions that would also contribute to the site’s renewable energy objectives.

The project included the installation of two canopies: a part free-standing, part lean-to, mono-pitch entrance canopy, and a free-standing mono-pitch walkway canopy. Both were designed to enhance functionality and contribute to the Army’s environmental and sustainability goals through the integration of photovoltaic solar panels.

Both canopy structures were constructed using high-quality aluminium, which carried the UKCA mark, ensuring full compliance with UK safety standards and regulations. The aluminium was powder-coated in RAL7016, giving it a robust, long-lasting finish that harmonised with the overall architectural aesthetic of the new building. Squared posts were chosen for both canopies, adding to the structural integrity and sleek appearance of the designs.

For the entrance canopy, Twinfix utilised their Multi-Link-Panel Non-Fragile system, fitted with 7.5mm laminated clear glass for the roof glazing. This system ensured the structure was highly durable, while also allowing natural light to pass through, creating a bright and welcoming entrance. Additional features such as closure trims, including ridge and fascia, provided a clean, secure finish. The entrance canopy, supported by three squared aluminium posts, measured 7.54 metres in length with a projection of 2.051 metres, offering essential shelter and enhancing the overall appearance of the building’s entryway.

The walkway canopy, spanning 56 metres in length with a projection of 2.7 metres, was constructed using pressed aluminium sheet, powder-coated to match the entrance canopy. The roof, made from 3mm thick polyester powder-coated pressed aluminium, was designed for maximum durability and weather resistance. This structure, which featured one hip and one valley, provided a seamless connection between different parts of the site, offering protection from the elements for personnel moving between buildings.

Both canopies featured integrated aluminium guttering to ensure efficient water drainage and weather protection. Structural calculations were carried out to confirm that the canopies met all necessary performance and safety requirements. .

A key feature of the walkway was the integration of photovoltaic solar panels, which aligned with the wider project’s commitment to renewable energy and sustainability. The solar panels helped reduce the building’s reliance on external energy sources by contributing to its renewable energy generation capacity, supporting the Army’s broader Net Zero Carbon goals.

Twinfix’s involvement in this project exemplifies their ability to deliver high-quality, bespoke canopy solutions that not only meet the practical needs of a modern site but also contribute to its environmental sustainability. The entrance and walkway canopies at Imjin Barracks provide long-lasting protection and shelter, while also enhancing the energy efficiency of the site through their integrated solar technology. This project demonstrates Twinfix’s commitment to innovative design and sustainable construction practices in line with the latest industry standards.